The use of the industry's latest tools and technologies sets us apart
OMEGA Continues Sand Mixer
OMEGA is the pioneer in the Continuous Sand Mixing Machines making . In early 1960s MOLASSES and SILICATES were used but in 1970s FURAN RESIN BONDED SAND had started to become popular fomould production in foundries due to its flexibility and speed of curing .Accordingly ,OMEGA has also modernized & customized its technology.
The main function of any continuous mixer is to mix sand with a resin and either a catalyst or a hardener (depending on the process used ). This task must be completed within 3 to 5 seconds and must be carried out with almost zero wastage and full control of the additives.
Now a days ,continuous sand mixer is an essential equipment of an efficient foundry. We have the Largest size OMEGA-make continuous sand mixer in our steel foundry having capacity to provide 25 and 100 tones per hour mixed sand.
SPECTROMAXx Metal Analyzer
The SPECTROMAXx stationary metal analyzer is used mainly for material testing in foundries and for incoming and outgoing inspections in the metal industry around the world. It determines major 26 Nos. elements used in the metal industry, including metal analysis of carbon, phosphorous, sulfur and nitrogen.
The latest generation of the SPECTROMAXx arc spark OES metal analyzer comes with drastically reduced operating costs, significantly shorter measuring times and less maintenance requirements … while still offering exceptional precision and stability and when it comes to productivity , the SPECTROMAXx sets the benchmark . Our material testing labs in foundries are equipped with the latest version of SPECTROMAXx stationary metal analyzers.
Metal Cutting Band Saw
Band Saws are effective at cutting a wider range of metal types & grades and they can provide smooth cuts in tougher metals . We also use Band Saw to part-off the risers of alloy steel casted parts …. this modern technique is used to avoid thermal shocks to the casted parts in alloy steel.
MAGMASOFT (Casting Simulation Software)
MAGMASOFT ® is the comprehensive and effective optimization tool for improving metal casting quality , optimizing process conditions and reducing production costs . Consequently utilizing the methodology of virtual Design of Experiments and Autonomous Optimization , robust process parameters and optimized casting layouts can be established for all cast materials and processes including heat treatment and melt metallurgy – efficiently and comprehensively at the same time .
MAGMASOFT supports all cast materials and all aspects of casting manufacture including melting and metallurgy, pattern and core-making, cleaning and repair and offers a virtual test field for the reduction of metal casting defects with high degrees of freedom without production risk.
CNC Routers ( for wooden pattern making )
Accurate patterns guarantee the precise castings. We have good range of CNC machines to produce accurate patterns in our foundries. CNC Routers provide the following major advantages ;
- helps to generate complex profiles
- enhances dimensional accuracy
- provides a quality surface finish
- reduced Waste Work
- flawless repeatability
- increased Production Capacity